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What are the Key Benefits of Tank Overfill Protection Systems?

Tank overfill incidents can cause significant safety hazards, environmental damage, and financial losses. Implementing a tank overfill protection system helps businesses prevent spills, enhance efficiency, and comply with industry regulations.

Enhanced Safety & Risk Reduction

A Tank overfill protection system IS crucial for maintaining a safe environment for personnel and equipment. They work to minimise leaks and spills, thereby preventing environmental incidents, these systems can also play a role in preventing fires.

Creating an unsafe work environment can lead to personal injuries or fatalities, damaging the organisation’s reputation. A work environment where there is a probability of severe consequences such as personal injuries or even fatalities must be avoided at all costs. The slightest rumour about an unsafe workplace or part of a facility will affect reputation, even if an accident has not occurred.

Environmental Protection & Compliance

Overfill protection systems are essential for ensuring adherence to safety standards in fuel installations. They provide a means to comply with regulations concerning equipment design, maintenance, inspection, and safe operation, including maintaining proper fluid levels within tanks. Compliance with industry standards such as IEC 61511 and API 2350 is crucial. These standards offer a framework for designing, implementing, and maintaining effective overfill prevention systems. Regulations vary, ranging from no direct regulation to performance-based regulations with extensions.

Reduced Fuel Waste & Financial Savings

Investing in tank overfill protection systems leads to improved process efficiency and reduces costs associated with equipment damage and maintenance resulting from inaccurate filling. Properly managed tanks optimise ullage, preventing both overfilling and underfilling, which contributes to financial savings. Modern overfill prevention can generate immediate and long-term financial returns.

Prevention of tank damage

By maintaining zero pressure build-up, overfill protection systems prevent metal fatigue and tank rupture, thus prolonging the lifespan of tanks.

Reliability

Tank overfill protection systems ensure consistent and reliable tank filling. The bathtub curve is a widely used model in reliability engineering. An important fundamental assumption for that framework is that the random hardware failure rate of a level sensor is constant during its useful lifetime. This is often referenced as the middle section of a so-called bathtub curve.

Increased Operational Efficiency

Overfill protection systems enable more efficient refuelling of mobile equipment. An effective system can significantly increase the efficiency of liquid refilling, saving time and boosting fleet productivity.

Secondary back-up: Certain systems, like Banlaw FillSafe and Fillsafe Zero, incorporate secondary backup overfill prevention features, adding an extra layer of security.

Safe, Fast, Reliable Filling

For more information about Tank Overfill Protection, please refer Technical Product Data Sheet on our Downloads page or contact a Banlaw specialist.